Guide To The System

Every INGRAMATIC thread roller follows new concepts, design and construction, based on innovative project and manufacturing principles. The machines offer the right solutions according to the market needs, including thread rolling after heat treatment of special steels, aluminium alloys, titanium, super alloys and roll forming of complex shapes.

STRENGTH AND STABILITY: the new frames are designed and calculated using a 3D CAD and analyzed with FEM programs, to guarantee maximum rigidity under high stress condition.

RELIABILITY: certified high quality materials, precise and accurate machining made on the most modern FMS machining centres of our group companies, high quality components that undergo rigid tests and inspections to guarantee long term durability and minimum maintenance needs with perfect interchangeability of spare parts.

MODULARITY: washer assembly units for one or two washers; integrated automatic system for loading blanks and washers; special solutions to feed and orientate parts without head (studs); we have the right solution for every technical request of our customers.

EASY ADJUSTMENT: servo assisted rail adjustment and memorization of the position; electronic hand wheel for die match adjustment; hydraulic clamping of fixed die pocket; new and simplifi ed adjustment of the die fixed in all directions; manual adjustment that avoid the use of hand wrenches: every set up operation is easy, accessible and user friendly.

TECHNOLOGY: hydrostatic lubrication of the slide; new concept double blade starter mechanism, colour Touch Screen TFT operator control panel, brushless motors, digital and read outs for rail position memorization, new high effi ciency vectorial inverters: latest and up to date available technologies are applied for reduction of set up time and improve the machine uptime.

SAFETY: “active safety” guaranteed by load monitor control, by rejection rails for defective parts, by phase control sensors for starter fingers to avoid return of the blank inside the dies. “Passive safety” guaranteed by soundproof cabins, protection barriers for mechanical moving parts and application controls.

ingramatic, guide to the system, guide to the system Ingramatic, thread rolling machines, characteristics, Motorized, Starter Unit, Fixed die , Moving die, Blank, Shank, Thread, macchine, Speed Range, motore, mass, pointing machines, Cone, dimension , Inserts, RP12, RP22, RP22-R1, RP320, RP320-R1, RP420, RP420-R1, RP520, RP520-R1, RP620, RP620-R1, RP72-L, RP72-L-R1, RP820, RP92, SMP12, SMP16, SMP22
  THREAD ROLLING MACHINES
CHARACTERISTICS RP020 RP120 RP220 RP220-R1 RP320 RP320-R1 RP420 RP420-R1 RP420-L RP420-L-R1
M-Motorized         M M M M M M
Starter Unit single single single single single single single single single single
EU DIES   TR1 TR2 TR2 TR3 TR3 TR4 TR4 TR5 TR5
Fixed die length mm 38/50 85 115 115 130 130 150 150 190 190
Moving die length mm 45/60 95 130 130 150 150 170 170 210 210
Die thickness mm 12 25 30 30 40 40 40 40 40 40
Die height mm 32 65 65 65 102.5 102.5 122.5 122.5 122.5 122.5
US DIES 00/000 W1015 W10 W10 - - W20 W20 W30 W30
Fixed die length mm 44.5/38.1 88.9 107.95 107.95 - - 152.4 152.4 190.5 190.5
Moving die length mm 50.8/45.2 101.6 127 127 - - 171.45 171.45 215.9 215.9
Die thickness mm 17.46/12 20.64 23.8 23.8 - - 30.15 30.15 42.86 42.86
Die height mm 32 65 65 65 - - 122.5 122.5 122.5 122.5
BLANK
Thread diameter mm M1 - M3 M2 - M6 M3 - M8 M3 - M8 M4 - M10 M4 - M10 M6 - M12 M6 - M12 M8 - M14 M8 - M14
Shank length mm 50 100 100 100 140 140 160 160 160 160
Thread length mm 30 62.5 62.5 62.5 100 100 120 120 120 120
MACHINE
Speed Range up to (rpm)° No 450 600 410 300/410** 330 300/330** 260 220/260** 260 220/260**
Motor power KW 4 11 15 15 15 15 18.5 18.5 18.5 18.5
Net Mass Kg 1.000 3.800 4.000 5.000 7.300 8.000 7.300 8.500 8.000 8.700
  THREAD ROLLING MACHINES
CHARACTERISTICS RP520 RP520-R1 RP620 RP620-R1 RP720 RP720-R1 RP820 RP920
M-Motorized M M M M  M M M M
Starter Unit double double double double double double double double
EU DIES TR5 TR5 TR6 TR6        
Fixed die length mm 190 190 230 230 280 280 381 483
Moving die length mm 210 210 255 255 305 305 405 508
Die thickness mm 50 50 50 50 50 50 57 62
Die height mm 152.5 152.5 152.5 152.5 162.5 162.5 205 182.5
US DIES W30 W30 W40 W40 W50 W50 W60 W70
Fixed die length mm 190.5 190.5 228.6 228.6 279.4 279.4 381 482.6
Moving die length mm 215.9 215.9 254 254 304.8 304.8 406.4 508
Die thickness mm 42.86 42.86 42.86 42.86 49.2 49.2 55.55 61.9
Die height mm 152.5 152.5 152.5 152.5 162.5 162.5 205 182.5
BLANK
Thread diameter mm M8 - M14 M8 - M14 M10 - M16 M10 - M16 M14 - M20 M14 - M20 M18 - M27 M20 - M33
Shank length mm 250 250 250 250 300 200* 330 350
Thread length mm 150 150 150 150 160 160 200 180
MACHINE
Speed Range up to (rpm)° No 180 150/180** 160 120/160** 120 100/120** 100 80
Motor power KW 22 22 30 30 45 45 55 75
Net Mass Kg 10.000 12.000 10.500 12.500 15.000 17.300 20.000 45.000
ingramatic, guide to the system, guide to the system Ingramatic, thread rolling machines, characteristics, Motorized, Starter Unit, Fixed die , Moving die, Blank, Shank, Thread, macchine, Speed Range, motore, mass, pointing machines, Cone, dimension , Inserts, RP12, RP22, RP22-R1, RP320, RP320-R1, RP420, RP420-R1, RP520, RP520-R1, RP620, RP620-R1, RP72-L, RP72-L-R1, RP820, RP92, SMP12, SMP16, SMP22
POINTING MACHINES
CHARACTERISTICS SMP12 SMP16 SMP22
Diameter - Ø mm 5 - 12 8 - 16 10 - 22
Length mm 130 200 300
MACHINE        
Speed Range up to (rpm)° Prod./1’ 220 180 130
Speed rotation Giri/1' 0 - 8000 0 - 8000 0 - 6000
Motor power KW 7,5 11 15
Cone dimension ISO 30 40 40
Inserts dimension mm 11x11 16x16 16x16
Net mass Kg 2.800 3.900 4.500

(M) Motorized Die Match & starter unit with servomotors
(*) Maximum length can be obtained using optional equipment.
(**) Using by-pass guides (screws without washers).
The above specifications are not binding as these could vary on account of technical improvements.