EXPORTING AROUND THE WORLD
2018/9/29
SACMA
GROUP supplies avantguard equipment that is productive efficient and reliable,
to produce special formed parts, special fasteners and all types of bolts and
screws used in the different industrial sectors. End users highly appreciate SACMA
and INGRAMATIC machines and consider them to be well designed, well
manufactured, powerful, suitable for making special or standard parts, flexible
for making long or short parts, fast and reliable whilst generating low cost
production.
Since
1939, SACMA Limbiate SpA has
provided high quality forming machinery to every part of the world. SACMA
Limbiate manufactures and assembles the most reliable cold and warm formers and provides more new machines per year than
any other premium manufacturer.
SACMA formers from SP160 to SP670 are available in several
models up to 33mm diameter cutoff capacity and feature the most advanced
controls and systems for forming net and near net shapes with consistent and
repeatable tolerances up to 350ppm. Some
of the unique features include:
·
One piece cast bed frames and heading
slides with forged crankshafts for maximum rigidity and stability for the
tooling and machine components gives precise part forming and reduced
maintenance cost.
·
The
SACMA Desmodrive transfer design is the most reliable, accurate and lowest
maintenance cost transfer available. The transfer provides the greatest
flexibility of any design, allowing the users the ability to form a wide range
of part shapes and the ability to actually form nut and bolt shapes on the same
machine. There are no springs or liners in the transfer system,
eliminating the maintenance and cost associated with other transfers.
·
The
computerized S-Feed Electronic feeding system provides the operator the most
accurate and precise cutoff volume control. There are no springs, levers,
clutches, bushing or pins that can wear causing gradual loss of feeding
precision and the maintenance required for other systems.
·
A
full range of options are available including the Electronic Handwheel jog
control that provides precise slow motion control of the machine movement for
obtaining extremely accurate setups for closer part tolerances and reduced setup
times. The machine position can be instantly adjusted either forward or
backward, reducing the setup time.
One-shot process from wire to finished parts !
In addition to its Progressive Header models, SACMA also offers Combined Headers that forms, cuts the
point and rolls the thread to make a complete fastener on the same machine,
eliminating the extra handling and cost of separate operations. The models from
SP18 to SP59 are available in several configurations to provide the most
flexibility for threaded fastener production from M4 to M24.
This technology is the more effective solution
for high productivity requirements by utilizing seamless workflow for the
heading, pointing and threading of standard and special fasteners. It provides a complete control to assure
quality and to minimize manpower for the highest production efficiency. The
process costs are significantly reduced by requiring less floor space and lower
energy consumption and by reducing the internal material handling. A complete
headed, pointed and threaded fastener is made on every machine stroke up to
350ppm.
For
special materials, SACMA offers the only production proven, fully integrated Warm Former available for the high
efficiency production of high tensile strength materials like those used in
aerospace and high temperature applications. Combining the state of the art
controls and automatic support systems with the advanced induction heating units
heats the wire to the center to give very precise control of the material
deformation for forming consistent near net part shapes with repeatable
tolerances.
SACMA also extends the product line by introducing the new 6die combined headers
models SP59 and SP59-C ,24 mm wire cut off, DKO 180 and 110 mm, meeting the
demand of automotive industry to produce ever more complicate threaded parts.
INGRAMATIC SpA, a division of the SACMA GROUP, offers a full range of flat die Thread Rollers (RP020-W000/TR00 though RP920-W70/TR9) that
are recognized throughout the world for their precision, advanced features and
capabilities along with the legendary reliability of all SACMA products.
The I-Thread line features the strongest bedframe designs, drive units
with high-precision planetary gearbox
and clutch/brake systems to give the highest possible torque and stability for
rolling all types of materials and tensile strengths. Combining this with the single starter system with torque motor control on the size W20/TR4
and smaller or the double starter system
with servo motor systems on the larger models, provides very precise feed
control for accurate and consistent part starting and close, repeatable part
tolerances at the maximum possible production speeds, even when rolling parts
after heat treatment. Users are
reporting significant die life increases due to the precision and stability of
their INGRAMATIC Thread Rollers.
The I-Thread line
is very easy and quick to setup through the touch screen controls, motorized
adjustments like the die match and the electronic handwheel controller allowing
lesser experienced operators to quickly become proficient in running quality
production.
All I-Thread models
are available to have one or two integrated Washer Assembly Systems that feature quick changeovers and control
from the touch screen. The Washer
Assembly Systems are motorized for height control and for bypassing when running
parts without washers. A vision controlled Stud
Feeding System is also available for obtaining maximum production rates for
rolling headless studs.
Even INGRAMATIC
extends its product line with the smallest threader inspired by the I-Thread
concept, the model RP020 for the
high-speed production of very precise miniature screws. The machine is equipped
with the latest technologies available as an innovative tool holder, an
introduction system driven by a torque motor and a slide running on linear
guides (with ball circulation skates) in order to ensure high accuracy for
rolling operation. The machine is equipped with the same advanced functions of
the I-Thread machines, like the self-learning adjustments of the starter unit,
the frame made of spheroidal cast iron and the SC-Matic interface for the fully
motorized adjustments.
The design and
features of the I-Thread line give definitively to the customers the capacity
to run the widest range of parts for a given die size at the highest possible
production speeds, efficiencies and die life.
The machines are simple to setup and operate but are designed to provide
many years of high quality production with the lowest possible production cost.
The Modular concept generated by SACMA and INGRAMATIC
works perfectly thanks to the fact that all components are manufactured by the SACMA
GROUP factories on the latest CNC tools, giving complete control of the quality
and fit to give many years of reliable production. The unique manufacturing and inventory
divisions assure spare parts availability if ever needed. Full
service and spare parts are furnished from the SACMA technical centers around
the world.
To
support all its customers, SACMA GROUP, has developed worldwide efficient
service centers able to supply any spare part in a very short time to keep customer
machines running and making parts. The technical centers are located in United
States, Brazil, China, Russia, Turkey, and Eastern Europe. In Germany, there
are not less than 12 technicians and engineers dedicated to the SACMA and INGRAMATIC
machines with its Thiel Maschinen partner. This outstanding service is possible
because the SACMA factories provide all the mechanical components on time and
maintain a stock of spare parts always available for whatever the customer
needs. SACMA point out that all the spare parts for both brands are available
within 24 hours.
Most
recently, SACMA GROUP invested in a brand new facility for its technical center
Asia in China at Wuxi. This building will allow SACMA GROUP to support better its
customers demanding more and more SACMA and INGRAMATIC machines in Asia where
the support is truly appreciated to train people and to help in their maintenance
process.
In
addition, the SACMA GROUP network has been implemented in hiring new
technicians in 2018 for USA, Turkey, Poland and China. It is clear that the
main objective for SACMA GROUP is to contribute to the success of its customers in exporting the Made In Italy. For
this purpose, above all, SACMA GROUP listen carefully to all customer’s
requests thanks to its technicians located everywhere in the world speaking the
local language. The know-how and
experience of the engineering staff is at the service of all customers to find
the most appropriate solution to their needs.
SACMA
GROUP speaks the languages and is present in every time zone with a World wide
support network of Service and Technology Centers which the customers can contact
at any time of the day. For sure, the SACMA “Made In Italy” is the guarantee of
continued productivity and success for all its customers.
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